Precision Casting Parts Product List and Ranking from 4 Manufacturers, Suppliers and Companies | IPROS

Precision Casting Parts Product List

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From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

Leave the improvement of lead time, cost reduction, and quality measures to us!

The image shows an example of parts made using the lost wax casting method. Traditionally, these were machined parts, but by switching to precision casting with lost wax, we have improved mass production capabilities and achieved lead time reductions. Additionally, by reducing the material weight by over 100g, we have also made cost reductions possible. We are implementing quality measures such as addressing voids by ensuring uniform wall thickness and preventing burrs by creating recesses. ■ Case Details - Transition from SS440 machined parts to SCS14 lost wax products - Size: 84×36×36 - Reduction of over 100g in weight. Cost reduction through material cost savings - Measures against voids and burrs - Preventing burr formation in holes by ensuring that paper does not touch during gate finishing, while maintaining the seating surface for bolts We receive many inquiries from customers considering switching from machining to precision lost wax casting due to cost factors. Depending on the desired size and application of the parts, we can also propose other methods such as MIM (Metal Injection Molding) and digital casting (moldless casting using 3D printed models). For any inquiries regarding metal parts, please feel free to consult with Castem.

  • Parts and Materials
  • Dismantling equipment and parts
  • Fittings
  • Precision Casting Parts

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Options for casting in trial production: shortest delivery time of 1 week without molds and cost reduction.

Options for casting in trial production: shortest delivery time of 1 week without molds and cost reduction.

Would you like to rethink the common belief that "prototyping equals machining" with digital casting (moldless casting)?

▶ Mold cost 0 yen for cost reduction ▶ Complex shapes are also OK ▶ Castable from just one piece ▶ Short delivery time of as little as one week "Digital Cast" is a new form of "prototype casting" that balances development speed and cost. Masters are produced using a 3D printer, allowing for complex three-dimensional shapes that are difficult to achieve with machining. You can choose from over 70 materials, including Inconel and A7075. We have received over 1,000 inquiries so far. Please try the option of "casting for prototypes" at least once. ■ Examples of achievements Industrial machine parts Semiconductor parts Aerospace parts Golf club heads Strength verification of cast products Prototype verification of complex shapes Original parts manufacturing

  • Parts and Materials
  • Disaster prevention fittings
  • Casting and metal decoration
  • Precision Casting Parts

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Total production of parts

Total production of parts

Solving many concerns such as 'I don't really know which shape or manufacturing method is best' and 'I'm satisfied with the quality but want to keep the price down'!

Ikeda Sangyo conducts total production of parts that can only be realized by a trading company. We respond to customer requests by raising the required values of each product's <quality, cost, and delivery time>, while making appropriate selections that leverage the characteristics of each manufacturer. We have numerous companies not only in Japan but also in South Korea, Taiwan, and China, allowing us to connect to your VA/VE needs. Additionally, we conduct pre-shipment inspections at overseas and domestic factories, as well as inspections at our headquarters, providing products that satisfy our customers, even for a wide variety of small lots. Ikeda Sangyo resolves many of our customers' concerns, such as "I don't really know which shape or manufacturing method is best," and "I'm satisfied with the quality, but I want to keep costs down." We handle not only lost wax (precision cast parts) but also MIM, forging, pressing, sintered alloys, die casting, machining, sheet metal, and assembly (integration) of small parts, so please feel free to consult with us. For more details, please contact us or download our catalog.

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  • Precision Casting Parts

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Lost wax precision casting product samples now available!

Lost wax precision casting product samples now available!

Parts for welding machines, parts for excavation machinery, painting jigs, etc.! We are showcasing various samples.

We would like to introduce product samples of our "Lost Wax Precision Casting." We have a track record of manufacturing various items, including heat treatment jigs (SCH13), prosthetic parts (SCS13), hanging jigs (SCH13), sensor cases (SCS13), and cases for measuring instruments (AC4C). Please feel free to consult us when you have any inquiries. 【Product Samples (Partial)】 ■ Heat treatment jig (SCH13) ■ Hanging jig (SCH13) ■ Case for measuring instruments (AC4C) ■ Parts for excavation equipment (SCM415) ■ Prosthetic parts (SCS13) *For more details, please refer to the PDF document or feel free to contact us.

  • Reinforcement and repair materials
  • Work tools
  • Precision Casting Parts

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Integrated production system for metal parts manufacturing

Integrated production system for metal parts manufacturing

Total support from mold manufacturing to machining.

Since its founding, Castem Co., Ltd. has aimed to be a comprehensive manufacturer of metal parts, responding to all manufacturing needs for components. Our integrated production system, from mold manufacturing to machining, provides various advantages such as timely delivery and cost efficiency under stringent quality control. Additionally, by partnering with excellent business partners for plating and assembly, we are now able to offer total support from raw materials to finished products. For more details, please contact us.

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  • Precision Casting Parts

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Cost reduction through changes to lost-wax casting methods and standardization (with examples).

Cost reduction through changes to lost-wax casting methods and standardization (with examples).

Standardization with lost wax, shape changes are also possible. Weight reduction and cost reduction can also be achieved!

Parts that are being machined and assembled may have the potential for cost reduction. By integrating shapes made up of numerous parts, we aim to achieve cost reduction. It is also possible to reduce weight and costs by eliminating joint areas that were necessary for assembly. 【Shape】 Complex shapes and those with three-dimensional curved surfaces can be mass-produced at low cost. 【Material】 You can freely choose from special steel, stainless steel, copper alloys, and aluminum alloys. Additionally, material changes can be made using the same mold, making it easier to compare and evaluate during the prototype stage. 【Strength】 Since adjacent parts and attached components can be integrated and cast, we can eliminate weak points caused by assembly and welding. For movable parts, weight reduction can eliminate unnecessary inertial forces, increasing durability. Thus, strength can be freely pursued from both shape and material perspectives. 【Casting Surface】 There may be slight differences depending on the casting material, but small parts are around 12S, and large parts are around 20S. 【Precision】 Compared to other casting methods, the precision is high, allowing for a reduction in the number of machining processes. We will consider and propose appropriate shapes together, so please feel free to consult with us first.

  • Wellness and sports equipment
  • Welfare and medical equipment
  • Parts and Materials
  • Precision Casting Parts

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Switching from cutting to MIM manufacturing increases mass production efficiency! Cost reduction through gradual processing as well.

Switching from cutting to MIM manufacturing increases mass production efficiency! Cost reduction through gradual processing as well.

MIM (Metal Injection Molding) method, which is skilled in micro components. A metal forming technology that excels in mechanical strength, has a beautiful surface, and offers high dimensional accuracy.

By switching the manufacturing of metal parts, which were traditionally produced through cutting processes, to the MIM (Metal Injection Molding) method, we have improved mass production capabilities and reduced lead times. Additionally, by reducing the weight of the materials, we have achieved cost reductions. Material: SUS304L Size: 17×13×8 ーーーーーーーCastem's MIM Methodーーーーーーーー 【Features】 Specializes in fine three-dimensional complex shapes and has superior mechanical strength compared to conventional sintered products. It produces metal molded parts with a clean surface and high dimensional accuracy. 【Cost Performance】 Over 90% of production is carried out at our fully owned overseas factories. We manufacture molds in-house, and depending on the lot size and shape, we can offer multiple patterns for mold production, allowing for proposals to reduce initial mold costs. 【High-Quality System】 Both domestic and overseas factories are ISO 9001 certified, ensuring a robust management system for quality control. With domestic staff stationed on-site, we have extensive experience in educating local staff and managing factory operations over many years. 【Risk Management】 We have multiple base factories in Japan, Thailand, the Philippines, and Colombia, which prevents dependency on a single factory. This broadens our options for response in emergency situations, leading to stable supply.

  • Parts and Materials
  • Welfare and medical equipment
  • Subsidiary materials
  • Precision Casting Parts

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Leave custom-made parts to us! Mold-less casting digital cast.

Leave custom-made parts to us! Mold-less casting digital cast.

We handle a wide range of steel types with lost-wax precision casting, accommodating orders from one piece.

The image is a custom case of heel tips used in tap dancing. Castem's mold-less casting digital cast creates molds based on 3D printed models, and thereafter is manufactured using the same process as conventional lost-wax precision casting. The absence of molds leads to a reduction in lead time, with the shortest delivery record being 5 days (usually 2 weeks). We can accommodate not only iron, stainless steel, and aluminum but also over 70 types of steel, allowing us to create precise metal parts with complex three-dimensional shapes. Do you want a custom-made, one-of-a-kind commemorative item...? Is a machine part broken but there are no drawings for an old machine...? Has the necessary part been discontinued...? Do you need just one metal part for a prototype, but machining is too costly...? Digital cast can solve such requests and concerns! 【Part Overview】 Material: A6061 Usage: Heel tips used in tap dancing (Custom-made)

  • Support hardware/opening hardware
  • molding
  • Miscellaneous metal items
  • Precision Casting Parts

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[Case Study] Manufacturing small lot parts using precision casting technology with lost wax!

[Case Study] Manufacturing small lot parts using precision casting technology with lost wax!

Manufacturing small lot parts using lost-wax precision casting technology!

In a food factory, the hammer components of the grinder (hammer mill) have deteriorated due to wear, resulting in unstable grinding particle size. Issues: 1. The machine was purchased used, is of an old model, and cannot receive support or parts supply from the grinder manufacturer. 2. There are no part drawings available; only the worn parts exist. 3. The motor and the main cover are still functioning without any issues. 4. A single grinder uses 12 hammers (all are worn to a similar extent).

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  • Precision Casting Parts

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